Mohr's Circle for Stress
Turn the transformation equations into a geometric construction you can sketch in seconds.
If you had to find principal stresses for a hundred different points on a turbine blade, you'd never want to re-derive the transformation equations every time. Mohr's circle compresses the entire algebra into one geometric sketch: draw a diameter, find the centre, read the radius — and every quantity you need is visible at a glance.
From equations to geometry
Solve the transformation equations for sin(2θ) and cos(2θ), substitute back, and eliminate θ. The result is the equation of a circle in (σ, τ) space:
(σx′ − σavg)² + τx′y′² = R²
That means every possible (σ, τ) pair at the point lies on a circle centred at (σavg, 0) with radius R. The circle's intersection with the σ-axis gives the principal stresses. The top and bottom of the circle give the maximum in-plane shear. Everything you need is one sketch away.
We adopt the convention used in Hibbeler's Mechanics of Materials — the standard undergraduate text — and we apply it everywhere in this module:
- Positive shear stress acts on the positive x-face in the positive y-direction.
- On Mohr's circle, positive shear on the reference (x) face plots downward.
- A rotation of 2θ on the circle corresponds to a rotation of θ on the element, and the sense is the same: counterclockwise on the element means counterclockwise on the circle.
Using this convention, point X is plotted at (σx, τxy) with τxy measured downward if positive. Point Y — the y-face — is plotted at (σy, −τxy), directly across the diameter. The centre lies on the σ-axis at σavg = (σx + σy)/2.
Reading the circle
- Principal stresses: where the circle crosses the σ-axis. σ1 = σavg + R (rightmost), σ2 = σavg − R (leftmost).
- Principal angle: the angle from point X to the σ1 intersection, measured on the circle, is 2θp. Half that angle gives θp on the element, same sense.
- Maximum in-plane shear: the top and bottom of the circle, at τ = ±R. The normal stress on those planes is σavg — read directly from the centre's horizontal coordinate.
- Any rotated plane: move around the circle by 2θ from X; the coordinates of that point are (σx′, τx′y′) on the transformed plane.
A common and serious misconception: students sometimes think Mohr's circle describes how stress varies along the length of a beam or shaft. It does not. Mohr's circle represents the stress state at a single point under rotation of the viewing plane. Every point on the circle is a different plane through the same material point. If you move to a different point in the body, you draw a completely new circle.
In-plane vs absolute maximum shear
The circle we've drawn lives in the x-y plane. The maximum shear it shows — R — is the largest shear stress acting on any plane perpendicular to the x-y plane. But in three dimensions there is also the out-of-plane principal stress σ3 = 0 for plane stress.
The absolute maximum shear stress at the point is the largest of:
- |σ1 − σ2| / 2 = R (the in-plane value)
- |σ1 − σ3| / 2 = |σ1| / 2
- |σ2 − σ3| / 2 = |σ2| / 2
For most plane-stress states where σ1 and σ2 have the same sign, the absolute maximum shear is actually |σ1|/2 (or |σ2|/2), occurring on a plane that is not in the original x-y plane. This matters when you are designing against shear failure in ductile materials.
- Centre: σavg = (60 + 20)/2 = 40 MPa.
- Radius R = √[((60 − 20)/2)² + 40²] = √[20² + 40²] = √2000 ≈ 44.72 MPa.
- Principal stresses: σ1 = 40 + 44.72 = 84.72 MPa; σ2 = 40 − 44.72 = −4.72 MPa.
- Sanity check: σ1 + σ2 = 80 MPa = σx + σy — confirmed.
- On the circle, point X is at (60, +40) with τ plotted downward. The angle from X to σ1 is 2θp = arctan(40/20) = 63.43° CCW.
- Principal angle: θp = 31.7° CCW from the x-axis.
- Maximum in-plane shear: τmax = R = 44.72 MPa, on planes at θp + 45° ≈ 76.7°.
- Absolute maximum shear: since σ1 and σ2 have opposite signs, the absolute max is |σ1 − σ2|/2 = R = 44.72 MPa — same as in-plane here.
- R = √[((60−20)/2)² + 40²] = √[400 + 1600] = √2000 ≈ 44.72 MPa.
- tan(2θp) = τxy / ((σx−σy)/2) = 40 / 20 = 2.
- 2θp = arctan(2) = 63.43°.
- θp = 31.7° ≈ 32° CCW from the x-axis.
Check your understanding
- Mohr's circle is the stress-transformation equations plotted in (σ, τ) space.
- Centre = σavg; radius R = maximum in-plane shear; σ-axis intersections = principal stresses.
- Hibbeler convention: positive shear on the reference face plots downward; 2θ on circle = θ on element, same sense.
- Absolute maximum shear may exceed the in-plane value when σ1 and σ2 have the same sign.
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